Zhaoguang High-Speed Toilet Paper Rewinding Machine Helps Middle Eastern Client Double Daily Output

Client Background

A leading tissue products manufacturer based in Saudi Arabia was seeking to expand its production capacity to meet rapidly growing domestic demand. The company had been operating with aging rewinding equipment that limited output to approximately 3 tons per day while generating significant material waste. To stay competitive in the region's booming tissue market, they required a reliable, high-speed rewinding solution backed by strong technical support.

Challenge

The client faced three critical production bottlenecks:

• Low throughput: Existing rewinding lines operated at under 300 m/min, constraining daily output and causing delivery backlogs during peak seasons.
• Excessive waste: Outdated tension control systems resulted in web breaks and inconsistent roll density, pushing raw material waste above 12%.
• Limited technical support: The previous equipment supplier offered minimal after-sales service, leaving the client to troubleshoot issues independently with extended downtime.

Solution

After a comprehensive evaluation of multiple global suppliers, the client selected Zhaoguang Paper Machinery Manufacturing Co., Ltd. for its proven track record in tissue converting equipment since 1989. The solution deployed included:

Zhaoguang also leveraged its in-house paper making factory to supply the client with high-quality parent rolls, offering a truly integrated solution that covered both raw materials and converting equipment. This one-stop approach significantly simplified the client's supply chain.

Results

Within three months of installation and commissioning, the client achieved remarkable improvements across all key production metrics:

• Daily output doubled: From 3 tons to over 6 tons per day, with the ZG-GS rewinder consistently operating at design speed.
• Material waste reduced by 25%: Advanced servo tension control and automatic web splicing cut waste from 12% to under 9%.
• Product quality upgraded: Consistent roll diameter and improved embossing quality received positive feedback from end consumers, strengthening the client's brand positioning.
• Uptime exceeding 95%: Zhaoguang's ISO9001-certified manufacturing and comprehensive after-sales support ensured minimal unplanned downtime.

Client Testimonial

The client's production director commented: "Zhaoguang delivered more than just a machine. Their integrated raw material supply, equipment performance, and responsive technical support transformed our entire production operation. We have since placed a repeat order for additional lines."